Research Paper on Lean Manufacturing

Lean manufacturing is a management concept, which implies unswerving quest to eliminate all kinds of expenditure of resources not oriented on the production of value for the end customer. Lean manufacturing involves the business processes optimization and maximum customer orientation.

Lean manufacturing is an effective approach to the company management, which ensures long-term competitiveness without significant investment. It is a practice that aims developing the ability of the company to improve productivity systematically, reduce production costs, delivery time, and all others expenditure of resources. This ability considered to be achieved through the effective managing of production and by establishing close relationship with suppliers and customers when products are manufactured in strict accordance with the needs of consumers.

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The main purpose of the lean production concept is to get rid of all kinds of losses and to maximize the efficiency of resources use by progressive and continuous improvement of all business processes, aimed at enhancing customer satisfaction.

Among such objectives of savings are:

  • Labor costs reduction,
  • Shortening product development,
  • Shortening production period,
  • Reduction of manufacturing and warehouse space,
  • Guaranteed delivery of products to the customer,
  • Maximum quality at minimum cost.

Lean production is the American name for the Toyota production system. Lean manufacturing system creator Tahiti Ono began his experiments for production optimization back in the 1950s. In those days, the postwar Japan lay in ruins and the country needed a new car. But the problem was that the demand was too low to justify the purchase of a power production line, such as Ford had. There was need for many different kinds of vehicles (cars, small and intermediate trucks, etc.), but the demand for producing a specific model for each sector was too low. The Japanese had to learn to work effectively, creating a variety of models in a low demand for each specific model. No such problems were solved before, because efficiency was understood only in terms of mass production. Actually, hence originated the term “lean,” which was invented by John Krafcik, one of the American advisers. After all, how else to call a system capable of effectively producing a lot of products at low unit costs? Lean here means “preserving.”

This topic can be of a great interest for the students of economic faculties, whose main task is to make economic processes still more efficient. For those who are interested in writing a good research proposal on lean manufacturing there are tons of free sample research papers on different lean production topics on the Internet. You can feel more skilled after studying a couple of them, as they are written in strict compliance with all necessary rules of proper scientific writing and can certainly bring you some idea of how to compose a good research project.

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